Sustainable Materials Reimagined

Reduce your carbon footprint by incorporating our materials into your supply chain, without compromising on quality, with full transparency and while being socially inclusive.

VerdiFLX is a groundbreaking material composed of 100% recycled polyolefin pellets. We extract a blend of Polyethylenes (PE) and Polypropylenes (PP) from post-consumer metalised multi-layered plastic packaging (MLP) – waste that’s often considered “impossible to recycle.”

VerdiFLX can be used by itself, or blended with other virgin / recycled PP and/or PE polymers to attain the properties that you require. You can do it, or we can compound it for you as well.

Material Properties

Flexible & Durable: Ability to bend, stretch, and conform to different shapes without breaking. The material has the perfect combination of rigidity and flexibility.
Smooth & Coatable: The material is smooth and soft to touch, and can be coated with almost any type of colour with any type of finish (matte and glossy) without losing its flexibility. Printing and/or lasering of text is also possible conventionally.
Lightweight: Ideal for applications requiring reduced weight.
Floats: Buoyant in various water environments.

Sustainability

100% Recycled Materials: Made from MLP waste, of which less than 1% is recycled globally. This can be blended with other virgin / recycled PP and/or PE polymers to attain the properties that you require – you can do it, or we can do it for you as well.
Lower Carbon Footprint: Significant avoidance of CO2 compared to virgin materials like virgin PP, PE, PET, etc.

Material Recyclability & End-of-Life: Initial tests suggest that this material can be recycled by conventional methods at least 10 times without losing properties and can be recycled in polyethylene or polypropylene streams due to purity and compatibilisers. This sounds too good to be true, so we are working on validating and replicating this, but early signs are good.

Locally Sourced Waste: This is post-consumer waste sourced locally, further reducing the carbon footprint of transportation and time-related spoilage of waste.
Social Impact: Empowers former waste-pickers, doubling their income and not just providing them with benefits, but showing them how to use it. In India, there are 1.5-4 million waste-pickers who live multi-dimensionally poor lives in India. Our recycling process is built in such a way that 50-75% of it can be done by former waste-pickers. We train and formalize them into our supply chains, giving them dignified jobs. We also pay a premium for procuring waste to 12-14 women waste-pickers who run a scrap-shop (truly additional income as no one else really buys this waste).

Customisation

We can edit the material to modify its key parameters like Melt Flow Index (MFI) and basic Mechanical Properties (Modulus, Elongation and Tensile Strength) within a range.

We do this by tweaking additives and blending it with other recycled polymers or virgin polymers as required.

Our material can there work in the following manufacturing methods:

Applications

The customizability allows this material to have a wide range of applications. Here are some potential applications:

consumer goods:

Lamps, Toys, Eye Frames

The high impact resistance and high elongation at break makes it suitable for manufacturing goods which are durable and can withstand some rough usage

Footwear

This material can be used for flip-flops, soles and outer layers of shoes given its moderate hardness and high elongation at break which can provide good cushioning

Furniture

The high elongation at break and good impact resistance would make the material suitable for furniture and related products that requires durability and resilience

Pet Products

The high impact resistance and elongation at break would be advantageous for manufacturing pet toys that can withstand biting and pulling forces. Can also be used to construct parts of pet houses which do not require extremely high rigidity

Sports Equipment

The high impact resistance makes it suitable for use in protective gear like helmet shells and protective pads. It can also be used for Yoga blocks, foam rollers and playground equipment offering durability and resilience.

Clothing & Accessories

It can be used for manufacturing fasteners, buttons, or other components of clothing and accessories. Can also be used in making buckles for belts, bags, etc., where moderate hardness is required.

Art Supplies

It can be used in the manufacturing of frames and mouldings for art pieces, providing good impact resistance and moderate hardness.

Household Products

The high impact resistance makes it suitable for use in protective gear like helmet shells and protective pads. It can also be used for Yoga blocks, foam rollers and playground equipment offering durability and resilience.

Storage Containers

The material is suitable for making storage containers due to its moderate hardness and good impact resistance.

industrial parts:

Automotive Components

Interior components like storage bins and non-structural bumper components that don’t require extremely high strength but benefit from good impact resistance and high elongation at break.

Construction Components

The high elongation at break suggests that it can be used in the manufacturing of pipes or conduits which require a good degree of flexibility. Can also be used in making non-structural components, such as panels, given its moderate tensile and flexural strength.

Returnable Transport Packaging

Can be used to make durable transport packaging which needs to withstand impacts and stresses during transportation.

Bottle Caps / Tops

Can be used to make a wide variety of caps for large bottles and containers, especially with the flexibility that it offers.

Urban Infrastructure

Its properties allow it to be used in manufacturing traffic safety products like bollards or traffic cones, which benefit from good impact resistance.

Use VerdiFLX in your products to be to reduce your carbon footprint, without compromising on quality. Plus, we can customize/edit/blend this material for you to get to your desired properties.

Contact us for a baseline Technical Data Sheet (TDS) and to explore how we can work together.