Material · engineered rPolyolefins
Engineering-grade recycled polyolefins recovered from metallised multilayer plastic at under 150°C. Five grades, tuned for injection, blow and roto moulding. Runs on the machines you already have.
The material
Less than 1% of metallised multilayer plastic waste gets recycled. That's because pyrolysis thermally decomposes it at 500°C, and mechanical recycling cannot separate the layers at all.
Our patented process separates the polymer layers in this 'impossible-to-recycle' waste at under 150°C, in water, with no organic solvents.
Which produces polyolefins that can be compounded with additives into grades that comply with ISO and ASTM standards.
So you can use recycled materials from the world's worst waste to make products as high-quality as you want them to be.
The grades
Injection · 100% recycled
Blow moulding · 100% recycled
Blow moulding · 75% recycled
Eyewear & consumer · 65% recycled
Automotive injection · 50% recycled
Where it wins
B65I lands in the stiffness class premium frames are built in, 1500 to 1800 MPa, and takes 100% elongation before it breaks, which is what stops a temple arm snapping instead of flexing.
B50A does not match unfilled virgin PP on notched impact. It beats it: 33 kJ/m² against 3-8, which is what decides whether a part survives the drop test.
B100BM holds 400% elongation, comparable to virgin, which is what stops a squeezed bottle splitting at the shoulder.
Ten cycles against two to three for standard recycled. Replicated three times in our own lab; independent validation in progress.
Each grade meets its spec unblended. Most commercial recycled polyolefins need virgin cut in to get there.
Conventional injection, blow and roto machines. No retooling, no new capital cost for your manufacturing partner.
Traceability
Why you don't need mass-balance claims with VerdiFLX™.
Multilayer waste from urban streams, bought at 3x the going rate from a waste-picker collective.
VerdiCycle at under 150°C, water-based, in our own facility.
To grade, against a formulation database built from 3,000+ experiments.
Every batch carries a certificate, and a QR code that points at the real waste stream behind it.
Compliance
In case you’re wondering…
Yes, we can send samples. We would first recommend a short call with our team so we can understand your application, manufacturing process and performance requirements, and advise which VerdiFLX grade would be the best place to start. A typical sample batch is around 5 kg.
The right VerdiFLX grade depends on your manufacturing process, application and performance requirements. We currently have grades for injection moulding, blow moulding and automotive applications, with recycled-content options ranging from 50% to 100%. We recommend connecting with our team so we can review your requirement and suggest the most suitable grade and material for your trial.
Yes. VerdiFLX is designed to run on conventional injection, blow and roto-moulding equipment. We recommend a controlled material trial on your specific machine, mould and application before moving into commercial production.
Yes. Processing guidelines, including drying conditions, melt ranges and recommended parameters, are shared with the relevant Technical Data Sheet. Exact settings depend on the grade, machine and application.
VerdiFLX has passed relevant food-contact migration tests, including USFDA and FSSAI thresholds. However, because we work with post-consumer waste, obtaining a food-grade certification for the material is not practical. For that reason, we do not promote VerdiFLX for food-grade applications.
The recycled content depends on the grade and application. Our current VerdiFLX range includes formulations at 100%, 75%, 65% and 50% recycled content. The right grade is selected around the manufacturing process and performance required, rather than recycled-content percentage alone.
Recycled feedstock carries some inherent colour variability. Darker shades are generally easier to reproduce consistently, while lighter or highly specific colours may need development work. Share your target colour and our team can assess the best route before production.
Each grade is compounded against a defined formulation and tested against its target material specification. Commercial batches can be supported with batch documentation so the material you receive is tied to a defined grade rather than only a recycled-feedstock story.
Yes. VerdiFLX is physically traceable through one integrated chain, from collected multilayer plastic waste to processed material and finished pellets. Batch documentation and QR-linked traceability can connect the material back to the real waste stream rather than relying only on mass-balance accounting.
Relevant Technical Data Sheets and available independent testing or compliance reports can be shared based on the grade and application. Our team can guide you on which documentation is most relevant for your project.
VerdiFLX is engineered for repeated recycling. Its recyclability-focused formulation is covered within our patent portfolio, and testing has demonstrated strong mechanical integrity through up to 10 consecutive thermal reprocessing cycles. At end of life, the material can also be merged into conventional PP and PE recycling streams, helping it remain in circulation for longer.
VerdiFLX starts with hard-to-recycle post-consumer multilayer plastic, including metallised MLP waste, and recovers the polyolefin fraction through our water-based VerdiCycle process. We then compound it into application-specific material grades. The goal is not simply to add recycled content, but to create a material with defined performance, traceability and repeat recyclability.
Potentially, yes. If an existing grade does not fit the requirement, our material science team can assess whether a formulation or grade-development route makes sense. Share the part, process, expected volume and performance requirement and we can tell you whether a development project is commercially and technically practical.
We recommend starting with sampling and validating VerdiFLX on your process. If the material works for your application, our team can then help you work through the right commercial quantities, pricing and supply plan.
Yes. In fact, we recommend it. Share the incumbent material or target specification and test VerdiFLX through the same machine, mould and validation process. We would rather the material earn its place through your data than through a sustainability claim alone.
Yes. Our team can share processing guidance and work with your technical or manufacturing partner during initial trials to help establish suitable parameters for the selected grade.
The current range covers general injection moulding, rigid consumer products, eyewear, blow-moulded bottles and packaging, and selected automotive applications. The correct grade depends on both processing route and end-use performance.
Yes. We have life-cycle assessment work for VerdiFLX and can share the relevant documentation and assumptions for technical or procurement review. Carbon performance depends on the operating scale and energy mix, so we prefer to share the underlying study rather than a single headline number without context.
Sample batches ship in one to two weeks.