Packaging · VerdiFLX™ B100BM
Premium, traceable packaging for beauty, personal care and household brands made from the waste the world ignores: multilayered plastic like packets of chips and sachets.
The opportunity
Less than 1% of the world's worst waste gets recycled: multilayered packets of chips and shampoo sachets end up in drains, rivers and landfills.
Our patented process turns that waste into premium packaging that's blow-moulded on conventional machinery and matches the properties of virgin plastic.
So when your customers buy your products, they know they're actively solving the planet's biggest waste problem.
Recyclable, traceable and truly circular.
The material
A recycled polyolefin resin derived entirely from multilayer plastic. Drop-in for applications built on virgin HDPE, LLDPE or PP. No retooling, and no new capital cost for your manufacturing partner.
Matches virgin HDPE and PP on drop, squeeze and shelf life. 300% elongation at break, comparable to virgin HDPE.
B100BM is fully recycled content. Other grades in the VerdiFLX family run at different ratios if your application needs them.
Ten cycles against two to three for standard recycled plastic. Replicated three times in our own lab; independent validation in progress.
Passes USFDA 21 CFR 177.1520 and FSSAI migration thresholds, including overall migration and heavy metals, tested by TUV India. Suitable for cosmetic and personal-care packaging. Not a food-grade resin.
224 out of 224 substances of very high concern tested and passed. RoHS independently verified.
Waste to pellet to bottle, under one roof. Every batch carries a certificate. No mass-balance accounting standing in for material.
How it works
VerdiCycle, our patented chemo-mechanical process, runs at under 150°C on water-based chemistry. Every stage happens in our facility.
Sachets, packets of chips, multilayer flexible packaging. The fraction no other recycler will take.
Chemo-mechanical extraction at under 150°C, not 500°C. Separates the polymers without organic solvents. Lower energy, higher purity.
Engineering-grade recycled polyolefin. Tested, certified, traceable, ready to run on your line.
Conventional machinery. Zero retooling, zero new capital cost for your manufacturing partner.
The Made Without® mark, a QR code that opens the batch's own story, and the marketing toolkit to go with it.
Send it back at end of life. The same material runs ten more times without losing its properties.
Off the shelf
Three standard sizes, optimised for freight and retail display. Custom shapes handled end to end by our design studio.
Shape, size, neck finish and label-space optimisation, handled end to end. Custom mould development for qualifying volumes.
Colour and finish
Two routes, both derived from recycled content. Some variability is inherent to recycled material, and darker shades hit their target most reliably.
Use cases
The balance of melt strength, flexibility and odour control makes B100BM a versatile drop-in candidate.
Shampoo, conditioner, body wash and lotion in 100ml, 250ml or 500ml, smooth matte finish, with noticeably more label space for the story.
Bags and liners, agri film, construction barrier sheet, thermoformed panels, pallet slip-sheets.
Refill pouches via blown film or multilayer sheet. Flexible containers and caps that hold up under repeated use.
Reusable bottles and jugs for cleaners, detergents and garden liquids. Built for repeated dispensing.
Extrusion blow-moulded containers for agricultural chemicals, coolant, paint and lubricants. Returnable transport packaging.
Edge trims, tubing and conduit, signboards, grips, gaskets and seals. Anywhere HDPE or PP extrusion already works.
The clock is ticking
Pioneers of sustainable packaging
Big Bang Beauty Tech 2025 · Winner
Selected as one of four winners across L'Oréal's SAPMENA region. We are now working with them on a packaging solution inside the L'Oréal supply chain.
TRANSFORM · ~$174K in grants
Unilever backed the work that produced the world's first bottle made from shampoo sachets, in real production, with no virgin plastic.
In market · India's first refillable deo stick
A challenger brand that took the material to shelf rather than to a pilot. The full story is on the case study page.
Independently tested
In case you’re wondering…
In many cases, yes. VerdiFLX is designed to run on conventional blow-moulding and extrusion equipment. We still recommend a material trial on your specific machine, mould and application before moving into production.
No. VerdiFLX is not positioned as a food-grade resin. It has passed USFDA 21 CFR 177.1520 and FSSAI food-contact migration thresholds, including overall migration and heavy metals, with testing conducted by TUV India. It is suitable for non-food applications such as cosmetic, personal care and household packaging, subject to the requirements of the specific product.
For our off-the-shelf 250 ml and 500 ml bottles, MOQ starts at 2,500 units per SKU. For custom development, the MOQ depends on the level of customisation, design and manufacturing requirements. If a new mould needs to be developed, significantly higher volumes are typically required to make the project commercially viable.
Our current off-the-shelf range includes 250 ml and 500 ml bottles. If you need a different capacity, shape, neck finish or label area, we can also explore a custom development.
Yes. New Product Development is a core part of how we work. Our in-house design and material teams can start with an idea, reference or rough brief and help bring it to life, from material and product design through prototyping and manufacturing. Think of us as a one-stop development partner for building something genuinely distinctive.
It depends on the design, complexity, starting stage, mould requirements, testing and validation. As a broad guide, a well-scoped development can take around 3 to 9 months. We define the timeline once we understand the brief.
Yes, custom colours are possible. Because we work with recycled feedstock, some natural variation can occur, and certain shades are easier to match consistently than others. Share your brand colour or reference and our team will assess the best route.
At a high level, yes. The exact customisation and white-labelling options depend on the product design, mould and branding route. Share what you have in mind and our team can assess what can be integrated into the final pack.
We currently work with three recycled-content grades: 100%, 75% and 50%. The right grade depends on the application, performance requirements and manufacturing route. Share your use case and our team can suggest the most suitable option.
Our material is physically traceable through the process, from waste to recycled material to finished product. Each batch can be backed by documentation, and QR-linked traceability can be integrated where relevant. This gives brands a clearer connection between the recycled-content claim, the actual material used and the ethical supply chain behind it.
What makes VerdiFLX different is that it is engineered for repeated reprocessing. Its recyclability-focused formulation is covered within our patent portfolio, and testing has demonstrated strong mechanical integrity through up to 10 consecutive thermal reprocessing cycles. Where practical, we can also explore closed-loop or take-back pathways with partners.
Yes. In most cases, a sample or pilot is the best place to start. Share your application, expected volume, timeline and any performance requirements, and we'll recommend the most practical next step.
VerdiFLX can be considered for a range of non-food packaging applications, including beauty, personal care, household and cleaning products. Suitability ultimately depends on the fill product, pack design and performance requirements, so we assess each application before commercial production.
Depending on the project, we can support both material supply and finished-product development. For brands looking for an end-to-end route, our team can support material selection, design, prototyping, manufacturing and scale-up.
Often, yes, but compatibility depends on the bottle design, neck finish and closure system. Share the closure or reference pack with us and we can assess whether it can be retained or whether a design adjustment is needed.
A reference pack or design, intended fill product, target volume, bottle size, closure type, colour or branding requirements, target market, compliance needs and timeline. With this, we can quickly assess feasibility and recommend the right next step.
Yes. As part of development, we can assess the application and define the material trials and validation needed for the pack. Final testing requirements depend on the fill product, target market and intended use.
Yes. Relevant technical documentation can be shared based on the project, including material data and available testing or compliance reports. Our team can guide you on what is most relevant for your application.
Talk to us to find out if your packaging can be Made Without®.