Packaging + Flexible Film · VerdiFLX B100BM

The world's most recycled bottle. From the world's least recycled plastic.

VerdiFLX turns shampoo sachets, chip packets and multilayer plastic waste into premium, traceable packaging for beauty, personal care and household brands. Less than 1% of this material is ever recycled. We change that.

Certified B Corp
USFDA + FSSAI compliant
Patented VerdiCycle process
world first
Hero shot of all sized bottles made from packets of chips
<1%
MLP ever recycled
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100% recycled content shampoo sachets into shampoo bottles 10+ recycling cycles, no property loss ~15,000 chip packets per 1,000 bottles REACH SVHC Compliant 100% recycled content shampoo sachets into shampoo bottles 10+ recycling cycles, no property loss ~15,000 chip packets per 1,000 bottles REACH SVHC Compliant
100%
Recycled content
No mass-balance accounting. Physically traceable from waste to pellet to finished bottle.
10+
Recycling cycles
VerdiFLX retains mechanical properties through 10+ recycling cycles without degradation.
1%
Of MLP ever recycled
Less than 1% of multilayer plastic is currently recycled globally. We work in that gap.
~15k
Chip packets per 1k bottles
Approximately 15,000 chip packets diverted from landfill per 1,000 bottles made.
A world first

The shampoo bottle made from shampoo sachets.

In 2024, Without® made history: the world's first shampoo bottle produced entirely from multilayer plastic sachets - the very waste it displaced. The same packaging that ends up in rivers and landfills became a premium, 100% recycled, blow-moulded bottle. Not a lab prototype. A real product, in real hands, with real brands.

100%
Recycled content
0%
Virgin plastic
~45kg
MLP diverted per 1,000 bottles
Start Your Pilot
Shampoo bottle made from shampoo sachets
Material performance

VerdiFLX B100BM: the blow-moulding grade.

100% MLP-derived recycled polyolefin resin. Drop-in for applications traditionally reliant on virgin HDPE, LLDPE, or PP. No retooling. No new capital expenditure for your manufacturing partner.

Property Value
Elongation at break300% (comparable to virgin HDPE)
Flexural modulus400-600 mPa (ideal for blow moulding)
Tensile strength95-98% of virgin baseline
Drop test (1.5m)Pass: no cracks, no leaks
Squeeze cycle (500 cycles)Pass: maintains shape, no fatigue
Temperature tolerance-10°C to 60°C (bathroom-safe)
Recycled content100% from unrecyclable MLP
Recyclability10+ cycles without property loss
Compatible recycling streamsPE / PP
Full Technical Data Sheet
USFDA 21 CFR 177.1520 Food-contact migration thresholds. Tested by TUV India (Feb 2026). Suitable for cosmetic and personal care packaging.
FSSAI food-contact migration Passes FSSAI thresholds including overall migration and heavy metals. TUV India certified.
REACH SVHC Compliant All 224 substances of very high concern tested and passed. Full compliance confirmed.
LCA: net-negative carbon impact ISO 14044 compliant. Virgin PP: +2.0-2.2 kg CO2e/kg. VerdiFLX at 5T/day: net-negative with waste diversion credit. Validated by Ekonnect (2024) and Sphera (2025).
How it works

From chip packets to your bottle. One roof. Full traceability.

VerdiCycle, our patented chemo-mechanical process, operates at 120°C using water-based chemistry. Every stage happens in our facility, giving you physical traceability from waste to pellet to finished bottle. No mass-balance accounting.

01

Waste collection

Shampoo sachets, chip packets, multilayer flexible packaging, the "impossible" 1% that no other recycler will touch.

02

VerdiCycle processing

Patented chemo-mechanical extraction at 120°C (not 500°C like pyrolysis). Separates polymers without solvents. Lower energy, higher purity.

03

VerdiFLX pellets

Engineering-grade recycled polyolefin pellets. Tested, certified, traceable. Ready to run on your existing blow-moulding line.

04

Blow moulding

Runs on your existing conventional machinery. Zero retooling, zero new capital expenditure for your manufacturing partner.

05

Your brand. On-pack.

QR-traceable impact story for your customers. Made Without® mark, yours to carry. Full marketing toolkit included.

Applications

More than a bottle. More than you'd expect.

VerdiFLX B100BM's unique balance of melt strength, flexibility, and odour control makes it a drop-in candidate across blow-moulded and extruded products.

a.

Beauty and personal care bottles

Shampoo, conditioner, body wash, lotion in our 100ml, 250ml or 500ml bottles with smooth matte finish. 50% more label space for brand storytelling versus standard bottles.

b.

Blown film and flexible packaging

Bags and liners, agro film, construction barrier sheets, thermoformed panels, pallet slip-sheets. A new way to close your packaging loop at scale.

c.

Refill pouches and multi-use formats

Refill pouches via blown film or multilayer sheet. Flexible cosmetic containers and caps that retain integrity under repeated use.

d.

Household and cleaning

Reusable bottles and jugs for cleaners, detergents, and garden liquids. Strong enough for repeated dispensing cycles.

e.

Industrial containers

Extrusion blow-moulded containers for agricultural chemicals, automotive coolant, and paint or lubricants. Returnable transport packaging.

f.

Profile, sheet and extrusion parts

Semi-flexible edge trims, tubing and conduits, architectural signboards, flexible grips, gaskets and seals. Anywhere HDPE or PP extrusion has been used.

Off-the-shelf formats

Start shipping in weeks, not months.

Three standard bottle sizes available off the shelf, optimised for freight efficiency and retail display. Custom shapes and sizes available. Our design studio handles end-to-end development.

Most popular
500mL bottle made from packets of chips

500ml

Standard beauty / personal care
Height 208mm
Width 65mm
Material VerdiFLX B100BM
Use Non-food grade
Closures Standard pumps
Freight 4 pack as 1
250mL bottle made from packets of chips

250ml

Travel-size / premium range
Height 184mm
Width 75mm
Material VerdiFLX B100BM
Use Non-food grade
Grip Rounded ergonomic
Finish Smooth matte
100mL bottle made from packets of chips

100ml

Sample / travel / trial
Height 111mm
Width 43mm
Material VerdiFLX B100BM
Use Non-food grade
Form Cylindrical
Use case Sampling & trial

Need a custom shape?

Our end-to-end design studio handles shape, size, neck finish, and label space optimisation. Custom mould development available for qualified volumes. Turnaround in 10-20 days for colours.

Talk to us
Colours and customisation

Your colour. Your brand. The most circular palette.

Two ways to colour your packaging, both derived from recycled content. Custom colour development available in 10-20 days for qualifying orders.

Option 1 · Fast turnaround

Painted colours off the shelf

Four standard finishes available now, no lead time. Additional colours can be developed subject to bulk quantity.

Olive Red Dark green Black
Option 2 · Most circular

Masterbatch palette

Sixty shades across blacks, browns, oranges, reds, olives, greens, teals, blues and purples. Colours derived using masterbatches. Higher accuracy in darker shades.

Note: Custom colour development takes 10–20 days. Higher probability of exact colours in darker shades. Some variability possible due to recycled content.
The regulatory clock

Supply is 94% short of what regulations demand.

European Union
35%
Recycled content in all plastic packaging by 2030. Packaging and Packaging Waste Regulation.
United Kingdom
£229
Per tonne tax on packaging with under 30% recycled content. UK Plastic Packaging Tax, in force now.
India
60%
Recycled content mandated in plastic packaging by 2028-29. EPR Rules for Plastic Packaging.
Case study · Badboo

What if every act of care left the world cleaner?

Badboo, a premium dog grooming brand, became the first brand in the world to launch a shampoo bottle made entirely from shampoo sachets. The bottle is 100% recycled from multilayer plastic waste. The same type of packaging that accumulates in drains, rivers and landfills now gives their product its identity.

Badboo isn't just a pet shampoo. It's a proof of concept.
Content 100% recycled MLP sachets
Status Live in market
Traceability QR-linked, waste to bottle
Your brand could be next
world's
1st recycled
bottle from
chips packets
Badboo recycled shampoo bottle made from MLP waste
Enterprise partnerships

The world's largest beauty brands are already here.

Without® is not a side project for the brands that matter most. L'Oréal and Unilever have both committed time, funding, and R&D resources to validate VerdiFLX as a supply chain solution, not just a pilot.

L'Oréal
Big Bang Beauty Tech 2025 · Winner

Without® was selected as one of 4 winners across the SAPMENA region of L'Oréal's Big Bang Beauty Tech Innovation Programme. The prize: a technical commercial pilot to explore VerdiFLX as a recycled packaging solution within L'Oréal's supply chain. L'Oréal has set a target of 100% recycled or bio-based packaging by 2030, consuming 171,000 tonnes of plastic annually.

SAPMENA Winner Technical commercial pilot Packaging recyclability
Unilever
~$174K in grants · TRANSFORM winner

Unilever has backed Without® through two rounds of their TRANSFORM programme, totalling approximately $174,000 in grant funding, specifically to develop and validate the world's first 100% recycled bottle made from multilayer sachets. The result: a real product, in real production, with zero virgin plastic. Unilever consumes 700,000 tonnes of plastic annually.

TRANSFORM India winner ~$174K grants Circle Alliance World's first sachet bottle
Certifications and recognition

Built for brands that need to prove it, not just say it.

B Corp Certified2025
USFDA 21 CFR 177.1520Food-contact migration
FSSAI food-contact migrationOverall migration + heavy metals
REACH SVHC CompliantFull compliance confirmed
ISO 14044-compliant LCAEkonnect (2024) + Sphera (2025)
Indian Patent GrantedVerdiCycle process
L'Oréal Big Bang SAPMENA Winner2025
Unilever TRANSFORM · two-time awardeeIndia Plastic Challenge
Physical traceabilityWaste to pellet to product, one roof
GRS / RCSEligible, in process
EPR readyEligible, in process

Capacity, not demand, is the constraint. Get in early.

We turned away a 120,000-bottle order in 2025. Not because we lacked interest. We're scaling responsibly. If you're a beauty, personal care or household brand looking for traceable, verified recycled packaging, now is the time to talk.