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Packaging · VerdiFLX™ B100BM

Planet-first packaging: recycled, recyclable and traceable

Premium, traceable packaging for beauty, personal care and household brands made from the waste the world ignores: multilayered plastic like packets of chips and sachets.

100%Recycled content
10xRe-recyclable
~15,000Packets per 1,000 bottles
Hero · the family of bottles World's first

The opportunity

Build your brand by solving the planet's biggest waste problem

Less than 1% of the world's worst waste gets recycled: multilayered packets of chips and shampoo sachets end up in drains, rivers and landfills.

Our patented process turns that waste into premium packaging that's blow-moulded on conventional machinery and matches the properties of virgin plastic.

So when your customers buy your products, they know they're actively solving the planet's biggest waste problem.

Recyclable, traceable and truly circular.

<1% of multilayer plastic is recycled globally. That is the feedstock this bottle is made from.
0% virgin plastic in a VerdiFLX™ B100BM bottle.
~45 kg of multilayer waste diverted per 1,000 500ml bottles.
VerdiFLX

The material

VerdiFLX B100BM: the blow-moulding grade

A recycled polyolefin resin derived entirely from multilayer plastic. Drop-in for applications built on virgin HDPE, LLDPE or PP. No retooling, and no new capital cost for your manufacturing partner.

01

Performs like virgin

Matches virgin HDPE and PP on drop, squeeze and shelf life. 300% elongation at break, comparable to virgin HDPE.

02

100% recycled

B100BM is fully recycled content. Other grades in the VerdiFLX family run at different ratios if your application needs them.

03

10x re-recyclable

Ten cycles against two to three for standard recycled plastic. Replicated three times in our own lab; independent validation in progress.

04

Food-contact migration passed

Passes USFDA 21 CFR 177.1520 and FSSAI migration thresholds, including overall migration and heavy metals, tested by TUV India. Suitable for cosmetic and personal-care packaging. Not a food-grade resin.

05

REACH SVHC clear

224 out of 224 substances of very high concern tested and passed. RoHS independently verified.

06

Physically traceable

Waste to pellet to bottle, under one roof. Every batch carries a certificate. No mass-balance accounting standing in for material.

Request The Full TDS →

How it works

From waste to pellet to packaging: under one roof

VerdiCycle, our patented chemo-mechanical process, runs at under 150°C on water-based chemistry. Every stage happens in our facility.

Step 01

Waste collection

Sachets, packets of chips, multilayer flexible packaging. The fraction no other recycler will take.

Step 02

VerdiCycle

Chemo-mechanical extraction at under 150°C, not 500°C. Separates the polymers without organic solvents. Lower energy, higher purity.

Step 03

VerdiFLX pellets

Engineering-grade recycled polyolefin. Tested, certified, traceable, ready to run on your line.

Step 04

Blow moulding

Conventional machinery. Zero retooling, zero new capital cost for your manufacturing partner.

Step 05

Your brand, on pack

The Made Without® mark, a QR code that opens the batch's own story, and the marketing toolkit to go with it.

Step 06

10x recyclable

Send it back at end of life. The same material runs ten more times without losing its properties.

Off the shelf

Start shipping in weeks, not months

Three standard sizes, optimised for freight and retail display. Custom shapes handled end to end by our design studio.

500ml

500mlMost popular

Height
208 mm
Width
65 mm
Material
VerdiFLX B100BM
Closures
Standard pumps
Freight
4 pack as 1
Use
Non-food
250ml

250ml

Height
184 mm
Width
75 mm
Material
VerdiFLX B100BM
Grip
Rounded ergonomic
Finish
Smooth matte
Use
Non-food
100ml

100ml

Height
111 mm
Width
43 mm
Material
VerdiFLX B100BM
Form
Cylindrical
Use case
Sampling and trial
Use
Non-food
Need a custom shape?

Shape, size, neck finish and label-space optimisation, handled end to end. Custom mould development for qualifying volumes.

Talk To Us →
The sachet bottle

Colour and finish

Choose from a range of colours

Two routes, both derived from recycled content. Some variability is inherent to recycled material, and darker shades hit their target most reliably.

Off the shelfFour standard finishes, no lead time. Olive Red Dark green Black
Masterbatch paletteSixty shades across blacks, browns, oranges, reds, olives, greens, teals, blues and purples. Custom development runs 10 to 20 days.

Use cases

Six ways to use VerdiFLX™ B100BM

The balance of melt strength, flexibility and odour control makes B100BM a versatile drop-in candidate.

a

Beauty and personal care

Shampoo, conditioner, body wash and lotion in 100ml, 250ml or 500ml, smooth matte finish, with noticeably more label space for the story.

b

Blown film and flexibles

Bags and liners, agri film, construction barrier sheet, thermoformed panels, pallet slip-sheets.

c

Refill and multi-use

Refill pouches via blown film or multilayer sheet. Flexible containers and caps that hold up under repeated use.

d

Household and cleaning

Reusable bottles and jugs for cleaners, detergents and garden liquids. Built for repeated dispensing.

e

Industrial containers

Extrusion blow-moulded containers for agricultural chemicals, coolant, paint and lubricants. Returnable transport packaging.

f

Profile, sheet and extrusion

Edge trims, tubing and conduit, signboards, grips, gaskets and seals. Anywhere HDPE or PP extrusion already works.

The clock is ticking

The mandates are already here: do you have the supply?

35%European Union Recycled content in all plastic packaging by 2030, under the Packaging and Packaging Waste Regulation.
£229United Kingdom Per tonne, on packaging under 30% recycled content. The Plastic Packaging Tax, in force now.
60%India Recycled content mandated in plastic packaging by 2028-29 under the EPR rules. 30% applies today.

Pioneers of sustainable packaging

The largest beauty brands in the world are already in

L'Oréal

L'Oréal

Big Bang Beauty Tech 2025 · Winner

Selected as one of four winners across L'Oréal's SAPMENA region. We are now working with them on a packaging solution inside the L'Oréal supply chain.

  • SAPMENA winner
  • Technical commercial pilot
  • Packaging recyclability
Unilever

Unilever

TRANSFORM · ~$174K in grants

Unilever backed the work that produced the world's first bottle made from shampoo sachets, in real production, with no virgin plastic.

  • TRANSFORM India winner
  • ~$174K grants
  • Circle Alliance
  • World's first sachet bottle
Bare

Bare Necessities

In market · India's first refillable deo stick

A challenger brand that took the material to shelf rather than to a pilot. The full story is on the case study page.

  • In market
  • Refillable format
  • Blow moulded

Independently tested

Built for brands that prioritise real impact

B-Corp certified2025.
3 patents granted, 5 pending Process, formulation, composition and reactor design.
USFDA 21 CFR 177.1520 Food-contact migration thresholds passed. Not a food-grade resin.
FSSAI migration Overall migration and heavy metals, TUV India.
REACH SVHC 224 out of 224 clear. RoHS independently verified.
ISO 14044 LCA April 2026. -0.47 kg CO₂e per kg at 5 tonnes per day, against +1.8 to +2.0 for virgin PE and PP. Independent critical review planned.
Physical traceability Waste to pellet to product, one roof, batch certificates.
L'Oréal Big Bang SAPMENA 2025 winner.
Unilever TRANSFORM Two-time awardee. India Plastic Challenge.
GRS / RCS Eligible, in process.
EPR ready Eligible, in process.

In case you’re wondering…

Frequently asked questions

Will VerdiFLX run on our existing manufacturing line?

In many cases, yes. VerdiFLX is designed to run on conventional blow-moulding and extrusion equipment. We still recommend a material trial on your specific machine, mould and application before moving into production.

Is VerdiFLX food-grade?

No. VerdiFLX is not positioned as a food-grade resin. It has passed USFDA 21 CFR 177.1520 and FSSAI food-contact migration thresholds, including overall migration and heavy metals, with testing conducted by TUV India. It is suitable for non-food applications such as cosmetic, personal care and household packaging, subject to the requirements of the specific product.

What is the minimum order quantity?

For our off-the-shelf 250 ml and 500 ml bottles, MOQ starts at 2,500 units per SKU. For custom development, the MOQ depends on the level of customisation, design and manufacturing requirements. If a new mould needs to be developed, significantly higher volumes are typically required to make the project commercially viable.

What bottle sizes are available off the shelf?

Our current off-the-shelf range includes 250 ml and 500 ml bottles. If you need a different capacity, shape, neck finish or label area, we can also explore a custom development.

Can you develop custom packaging for us?

Yes. New Product Development is a core part of how we work. Our in-house design and material teams can start with an idea, reference or rough brief and help bring it to life, from material and product design through prototyping and manufacturing. Think of us as a one-stop development partner for building something genuinely distinctive.

How long does a new product development take?

It depends on the design, complexity, starting stage, mould requirements, testing and validation. As a broad guide, a well-scoped development can take around 3 to 9 months. We define the timeline once we understand the brief.

Can you match our brand colour?

Yes, custom colours are possible. Because we work with recycled feedstock, some natural variation can occur, and certain shades are easier to match consistently than others. Share your brand colour or reference and our team will assess the best route.

Can we customise or white-label the packaging?

At a high level, yes. The exact customisation and white-labelling options depend on the product design, mould and branding route. Share what you have in mind and our team can assess what can be integrated into the final pack.

How much recycled content does the packaging contain?

We currently work with three recycled-content grades: 100%, 75% and 50%. The right grade depends on the application, performance requirements and manufacturing route. Share your use case and our team can suggest the most suitable option.

How is the recycled material verified and traced?

Our material is physically traceable through the process, from waste to recycled material to finished product. Each batch can be backed by documentation, and QR-linked traceability can be integrated where relevant. This gives brands a clearer connection between the recycled-content claim, the actual material used and the ethical supply chain behind it.

What happens to the packaging at end of life?

What makes VerdiFLX different is that it is engineered for repeated reprocessing. Its recyclability-focused formulation is covered within our patent portfolio, and testing has demonstrated strong mechanical integrity through up to 10 consecutive thermal reprocessing cycles. Where practical, we can also explore closed-loop or take-back pathways with partners.

Can we start with samples or a pilot?

Yes. In most cases, a sample or pilot is the best place to start. Share your application, expected volume, timeline and any performance requirements, and we'll recommend the most practical next step.

What applications is VerdiFLX packaging best suited for?

VerdiFLX can be considered for a range of non-food packaging applications, including beauty, personal care, household and cleaning products. Suitability ultimately depends on the fill product, pack design and performance requirements, so we assess each application before commercial production.

Can you supply only the material, or finished packaging as well?

Depending on the project, we can support both material supply and finished-product development. For brands looking for an end-to-end route, our team can support material selection, design, prototyping, manufacturing and scale-up.

Can we use our existing caps, pumps or closures?

Often, yes, but compatibility depends on the bottle design, neck finish and closure system. Share the closure or reference pack with us and we can assess whether it can be retained or whether a design adjustment is needed.

What information do you need to assess our packaging project?

A reference pack or design, intended fill product, target volume, bottle size, closure type, colour or branding requirements, target market, compliance needs and timeline. With this, we can quickly assess feasibility and recommend the right next step.

Can you support product compatibility and performance testing?

Yes. As part of development, we can assess the application and define the material trials and validation needed for the pack. Final testing requirements depend on the fill product, target market and intended use.

Can we get technical documentation before starting?

Yes. Relevant technical documentation can be shared based on the project, including material data and available testing or compliance reports. Our team can guide you on what is most relevant for your application.

Let's make your packaging circular

Talk to us to find out if your packaging can be Made Without®.