One patented chemo-mechanical process built to extract purified monomers, polymers and materials fit for global supply chains from multiple streams of ‘impossible-to-recycle’ waste.
The inputs
The same VerdiCycle unit can process four post-consumer streams of ‘impossible-to-recycle’ waste.
~120°C, water-based · 1-2 atm
NOT pyrolysis. NOT gasification.
One reactor, five simultaneous actions
Proprietary purification process
Patented
AI-assisted R&D: proprietary models predicting catalyst and material performance, in development.
Engineering-grade recycled polyolefins. Drop-in, REACH and RoHS cleared. Recycles as itself ten times over in our own lab.
Repolymerised from our own purified monomer. The polymer between the monomer and the yarn. Grade data is being finalised.
Ask us → VerdiFLO not from this feedRecycled polyester yarn, ~70% recycled. Spins on virgin polyester equipment with no process re-tuning. Dope-dyed confirmed.
The residual, engineered into composite tiles and planks. It is what lets a plant run at near-total feedstock utilisation.
The process
Minimal sorting, shredding and washing. Wet feed does not need drying, and it tolerates contaminants: tissue, dust, hair. Zips and buttons can stay on the textile waste.
One reactor, simultaneously: delaminates (partially), demetallises (fully), depolymerises all PET content (fully) into monomers, decolourises (partially), and puts the material through a hot caustic wash.
PET monomers are purified: dyes, contaminants, catalysts, salts and aluminium-based compounds are removed. The monomers are polymerised back into virgin-like PET, polyolefins are compounded into engineering-grade drop-in pellets, and the residual becomes a patent-pending construction composite.
Each VerdiCycle unit can be used for multiple waste streams and adjusted for scale. Nothing on the skid had to be invented. The novelty is what happens inside it.
One plant, built from identical modules
Every module is the same engine. Click one to change the waste stream it is set up for.
What this plant does
Add a module and the plant takes another waste stream: the same chemistry, set up for a different feed.
If one module goes down, the plant runs on the rest.
Each module takes a different waste stream through the same VerdiCycle chemistry.
A different mix of modules can be used in different markets.
Every plant after the first inherits the same engine and the same playbook. So does every licensee.
The output
Around 90% of the material that goes in comes back out as product, ready for manufacturing. The full data lives on the TDSs.
Engineering-grade polyolefin
Drop-in pellets that run on conventional injection, blow and extrusion lines. Matches virgin on stiffness, beats it on toughness and carbon, and recycles as itself ten times over. Every unit physically traceable, no mass-balance accounting.
Full properties on the TDS. Request it →
VerdiFLX →Recycled polyester yarn
True textile-to-textile: soiled, mixed textiles back into recycled polyester yarn. Matches virgin PET chemistry and spinning behaviour, so it spins on virgin equipment with no process re-tuning. Dope-dyed confirmed.
Full properties on the TDS. Request it →
VerdiFLO →Construction composite
The residual stream by design: rot-resistant, water-resistant and flame-retardant. It is what lets a plant run at near-total feedstock utilisation, turning the hardest fraction into revenue rather than landfill.
Full properties on the TDS. Request it →
VerdiMIX →Recycled PET
Recycled PET, polymerised from our own purified monomers, recovered from the waste nobody else can process. Cleaner than industrial-grade virgin on the impurity that matters most.
Grades and food-contact status on request. Talk to us →
Ask Us →Collaborations
India’s biggest gardening brand made pots as green as their plants.
Ugaoo →India’s first refillable deo stick made from packets of chips.
Bare Necessities →Joint R&D, recovering high-value resin from the PolyAl in beverage cartons.
Tetra Pak →Tell us about your product spec, machine type and goals. We’ll get back to you with a grade match, a sample plan and a timeline.