The engineering-grade replacement for virgin PP and HDPE - recovered from chip packets, sachets, and other "unrecyclable" multi-layer plastic. Five grades. Conventional moulding equipment. Zero retooling.
VerdiFLX is a family of recycled polyolefin compounds extracted from post-consumer metallised multi-layer plastic (MLP) - chip packets, sachets, chocolate wrappers, and other flexible packaging that conventional recyclers cannot process. The base resin is recovered through Without®'s patented VerdiCycle™ chemo-mechanical process, which separates the polymer fraction from aluminium and other layers at 120°C using water-based chemistry. Each grade is then compounded with grade-specific additives, compatibilisers, and (where required) virgin resin to deliver target mechanical and rheological properties - and tested against ISO 527, ISO 179, ISO 1183, ISO 868, and ASTM D 1238 methods.
Runs on conventional moulding equipment. No retooling, no new capex for the manufacturing partner. Injection, blow, and extrusion processes unchanged.
Mechanical properties remain stable through 10+ reprocessing cycles (internal studies, replicated 3x). Compatible with PE and PP recycling streams - and improves rPE.
Every kilogramme is traceable back to source waste through one vertically integrated facility in Pune, India. We do not use mass balance accounting.
Choose by application, recycled content, and processing route. Hover any card for the headline spec - then jump to the full TDS below.
High melt-flow, impact-resistant injection grade for automotive parts.
Stiff yet resilient injection grade for eyewear and rigid consumer goods.
Zero virgin polymer. Built for tough containers, fixtures, deep-cavity parts.
Drop-in for HDPE and PP blow-moulded packaging, jugs, and films.
Zero virgin polymer blow-moulding grade. Passes USFDA + FSSAI migration thresholds.
Test methods. Typical values. Where each grade wins. Switch tabs to compare composition, mechanical properties, and applications side by side. Download a printable TDS at the end of each panel.
50% recycled. Engineered for high-melt-flow, impact-resistant automotive parts.
Compounded for automotive applications demanding high melt flow and tough components. More rigid than B100I, with the impact resistance to absorb shock without cracking.
Automotive bumper fascias, fender liners, interior trims, underbody shields, mud flaps, splash guards, electrical cable trays, junction boxes, snap-fit and living-hinge components.
| Property | Value |
|---|---|
| Melt Flow IndexASTM D 1238 (230°C / 2.16 kg) | 13.0 g/10 min |
| Melt Flow IndexASTM D 1238 (230°C / 5 kg) | 30 g/10 min |
| Tensile Strength at BreakISO 527-2:2012 (1B) | 15 MPa |
| Elongation at BreakISO 527-2:2012 (1B) | 150% |
| Tensile ModulusISO 527-2:2012 (1B) | 1000 MPa |
| DensityISO 1183-1:2019 (A) | 0.92 g/cm³ |
| Shore D HardnessISO 868 | 57 |
| Charpy Impact @ 23°CISO 179-1/1e:2019 | 33.4 kJ/m² |
| Charpy Impact @ -30°CISO 179-1/1e:2019 | 5.2 kJ/m² |
| Heat ageing @ 110°CSTD 423-0055:11-2010 issue 1 | 0.01% |
Mechanical properties tested by NABL-certified third-party lab.
75% recycled. The grade behind the world's first sunglasses made from chip packets.
A stiff yet resilient injection compound. Excellent tensile strength, surface coatable in matte or gloss, REACH and RoHS clean.
Eyewear frames (adult and kids), snap-fit closures, protective gear shells, sports goods, decorative homeware, automotive interior trims, modular storage, hinged components, extrusion profiles, sheets and tubing.
| Property | Value |
|---|---|
| Melt Flow IndexASTM D 1238 (230°C / 2.16 kg) | 4.5 g/10 min |
| Melt Flow IndexASTM D 1238 (230°C / 5 kg) | 11 g/10 min |
| Tensile Strength at BreakISO 527-2:2012 (1B) | 19 MPa |
| Elongation at BreakISO 527-2:2012 (1B) | 100% |
| Tensile ModulusISO 527-2:2012 (1B) | 1200 MPa |
| DensityISO 1183-1:2019 (A) | 0.96 g/cm³ |
| Shore A HardnessISO 868 | 87 |
Mechanical properties tested at Without® (by Ashaya) testing lab.
Zero virgin polymer. Built for tough containers, fixtures, and deep-cavity parts.
A fully recycled injection compound with exceptional toughness for its category. Tolerates flex and impact without cracking. Improves rPE recycling streams.
Reusable containers, household goods, utility bins, automotive non-load-bearing trims, junction boxes, custom fixtures, jigs, cable routing, modular storage. Suitable for compression and extrusion moulding alongside injection.
| Property | Value |
|---|---|
| Melt Flow IndexASTM D 1238 (230°C / 2.16 kg) | 2.8 g/10 min |
| Tensile Strength at BreakISO 527-2:2012 (1B) | 16 MPa |
| Elongation at BreakISO 527-2:2012 (1B) | 400% |
| Tensile ModulusISO 527-2:2012 (1B) | 500 MPa |
| DensityISO 1183-1:2019 (A) | 0.96 g/cm³ |
| Shore D HardnessISO 868 | 52.2 |
| Charpy Impact @ 23°CISO 179-1/1e:2019 | 44 kJ/m² |
| Charpy Impact @ -30°CISO 179-1/1e:2019 | 5.99 kJ/m² |
| Heat ageing @ 110°CSTD 423-0055:11-2010 issue 1 | 0.097% |
Mechanical properties tested by NABL-certified third-party lab.
Drop-in for HDPE and PP blow-moulded packaging.
A more rigid blow-moulding compound with the squeeze-cycle resilience of HDPE. Compatible with PE and PP recycling streams.
Reusable bottles, jugs, cosmetic containers, refill pouches, agricultural chemical jugs, automotive coolant bottles, paint and lubricant pails, transport packaging, blown film bags, extrusion profiles.
| Property | Value |
|---|---|
| Melt Flow IndexASTM D 1238 (190°C / 2.16 kg) | 0.5 g/10 min |
| Melt Flow IndexASTM D 1238 (190°C / 5 kg) | 1.0 g/10 min |
| Tensile Strength at BreakISO 527-2:2012 (1B) | 18 MPa |
| Elongation at BreakISO 527-2:2012 (1B) | 400% |
| Tensile ModulusISO 527-2:2012 (1B) | 700 MPa |
| DensityISO 1183-1:2019 (A) | 0.94 g/cm³ |
Mechanical properties tested at Without® (by Ashaya) testing lab.
Zero virgin polymer. The grade behind the world's first shampoo bottle made from chip packets.
A fully recycled blow-moulding compound. Drop-in candidate for applications traditionally reliant on virgin HDPE, LLDPE, or PP. Passes USFDA and FSSAI food-contact migration thresholds (TUV India, Feb 2026).
Beauty and personal care bottles (250 ml, 500 ml), cleaners, detergent jugs, cosmetic containers, refill packaging, agricultural and industrial containers, blown film, multilayer sheet, thermoformed trays, protective film wraps.
| Property | Value |
|---|---|
| Melt Flow IndexASTM D 1238 (190°C / 2.16 kg) | 0.5 g/10 min |
| Melt Flow IndexASTM D 1238 (190°C / 5 kg) | 1.1 g/10 min |
| Tensile Strength at BreakISO 527-2:2012 (1B) | 17 MPa |
| Elongation at BreakISO 527-2:2012 (1B) | 400% |
| Tensile ModulusISO 527-2:2012 (1B) | 600 MPa |
| DensityISO 1183-1:2019 (A) | 0.95 g/cm³ |
Mechanical properties tested at Without® (by Ashaya) testing lab. Food-contact migration tests by TUV India.
Two side-by-side comparisons against unfilled virgin PP - the same baseline brands compare against today. The full mechanical envelope per grade is in the spec sheets above.
All VerdiFLX grades run on conventional polyolefin processing equipment. The parameters below are starting points - tune to part geometry, machine capability, and cycle-time targets. Sample shipments include grade-specific processing notes.
B50A · B75I · B100I
| Drying | 80°C, 4-8 hrs |
| Melt range | 190-250°C |
| Optimal melt | 230°C |
| Mould temp | 20°C |
| Injection speed | Lower |
| Holding pressure | Higher |
B50A's higher MFI suits complex multi-cavity tools. B100I's lower MFI may need increased holding time on thin-wall parts.
B75BM · B100BM
| Drying | 80°C, overnight |
| Melt range | 170-190°C |
| Mould temp | Standard HDPE |
| Process types | Injection blow, extrusion blow |
| Bottle profiles | 250 ml, 500 ml validated |
Both blow grades validated against drop testing (1.5 m), 500 squeeze cycles, and -10°C to 60°C tolerance. B75BM = more rigid wall. B100BM = 100% recycled content.
All five grades
| Drying | 80°C, 4-8 hrs |
| Screw geometry | Standard polyolefin |
| Suitable for | Profiles, sheet, tubing |
| Compatible | Thermoforming, blown film |
Standard polyolefin barrel zoning. Specific recommendations supplied with sample shipments. Contact materials engineering for tooling support.
VerdiFLX has been tested against food-contact migration thresholds, restricted substances, and reprocessability standards by TUV India and other accredited laboratories. Reports available on request under NDA.
224 of 224 substances cleared. TUV India.
No detection of restricted heavy metals or flame retardants.
Food-contact migration thresholds (B100BM). TUV India, Feb 2026.
Overall migration, heavy metals, DEHP (B100BM). TUV India, Feb 2026.
Certified 2025. One of 19 certified organisations in India.
Sphera-validated 2025. Internal update 2026. 13 impact categories.
Recycled content standards. Eligible, certification underway.
India patent granted 2024. Process and reactor patents in pipeline.
VerdiFLX B100BM has been independently tested to USFDA 21 CFR 177.1520 and FSSAI methods covering overall migration, heavy metals, and DEHP. Test laboratory: TUV India. Test date: February 2026.
All other grades have passed REACH and RoHS. EU REACH SVHC compliance: 224/224 substances cleared.
VerdiFLX passes food-contact migration thresholds at the material level. Final food-contact suitability of any finished product depends on part design, processing conditions, and intended use case. Customers with food-contact applications should confirm compliance for their specific use.Most "recycled content" claims in the polymer industry rely on mass balance accounting - a chain-of-custody method where a producer mixes recycled and virgin feedstock, then allocates the recycled portion to selected output batches on paper. The molecules in the bag may or may not be the recycled molecules. VerdiFLX is different.
Recycled and virgin feedstock are mixed at the producer. The "recycled content" attribute is allocated on paper to selected output batches.
The molecules in your bag may or may not be the recycled molecules.
Hard to defend in EU CSDDD or UK Modern Slavery Act audits. Easy to dispute on social media.
Every step from waste collection to finished pellet happens at a single Without® facility in Pune, India.
The recycled content in each bag of VerdiFLX is the recycled content in each bag of VerdiFLX.
Not a credit. Not an allocation. Physical material, traceable to source. Verifiable across CSDDD, EcoVadis, and CDP frameworks.
Waste-picker collectives and 14+ women-led scrap shops
Manual + NIR-assisted sorting at the MRF
Shredding and washing of pre-sorted feedstock
VerdiCycle™ chemo-mechanical extraction at 120°C
Compounding, pelletisation and quality control
For brands: This is the difference between a sustainability claim that survives an audit and one that does not. Every VerdiFLX product can be traced back to source waste, source workers, and source facility.
For procurement and engineering teams comparing across grades. All TDS PDFs are linked at the bottom of this table - download direct or request samples to test on your line.
| Property | B50A | B75I | B100I | B75BM | B100BM |
|---|---|---|---|---|---|
| Application | Automotive | Eyewear, rigid goods | 100% rec. injection | Blow moulding | 100% rec. blow |
| Recycled content | 50% | 75% | 100% | 75% | 100% |
| Process | Injection | Injection, extrusion | Inj., comp., extrusion | Blow, ext. blow | Blow, ext. blow |
| MFI (g/10 min) | 13 (230°C/2.16) | 4.5 (230°C/2.16) | 2.8 (230°C/2.16) | 0.5 (190°C/2.16) | 0.5 (190°C/2.16) |
| Tensile Strength | 15 MPa | 19 MPa | 16 MPa | 18 MPa | 17 MPa |
| Elongation at break | 150% | 100% | 400% | 400% | 400% |
| Tensile Modulus | 1000 MPa | 1200 MPa | 500 MPa | 700 MPa | 600 MPa |
| Density | 0.92 g/cm³ | 0.96 g/cm³ | 0.96 g/cm³ | 0.94 g/cm³ | 0.95 g/cm³ |
| Hardness | 57 Shore D | 87 Shore A | 52.2 Shore D | - | - |
| Charpy @ 23°C | 33.4 kJ/m² | - | 44 kJ/m² | - | - |
| Food-contact migration | - | - | - | - | USFDA + FSSAI pass |
| REACH SVHC | Pass | Pass | Pass | Pass | Pass |
| RoHS | Pass | Pass | Pass | Pass | Pass |
| Recyclability | 10+ cycles | 10+ cycles | 10+ cycles | 10+ cycles | 10+ cycles |
| Lead time | 4-8 weeks | 1-2 weeks | 1-2 weeks | 1-2 weeks | 1-2 weeks |
| Download TDS | PDF ↓ | PDF ↓ | PDF ↓ | PDF ↓ | PDF ↓ |
We ship 5 kg sample batches to qualified manufacturing partners and brand R&D teams worldwide. Most enquiries are answered within 48 hours. Samples typically dispatch within 1-2 weeks of confirmation (4-8 weeks for B50A automotive grade).
Or reach out direct: rohan@without.live · growth@without.live · +91 91754 70131
VerdiFLX™ is a registered trademark of Without® (by Ashaya). VerdiCycle™ is a patented chemo-mechanical recycling process. Patent granted in India (2024) for MLP recycling system; additional patents filed for TPA purification and VerdiFLX recyclability. All test data current as of January 2026. Specifications subject to revision as production batches and certifications evolve - the latest TDS PDF is always the authoritative source.
