Our Materials

VerdiFLX
Drop-in polyolefins. Recovered, not refined.

The engineering-grade replacement for virgin PP and HDPE - recovered from chip packets, sachets, and other "unrecyclable" multi-layer plastic. Five grades. Conventional moulding equipment. Zero retooling.

Patent Granted VerdiFLX™
10+ times recyclable without loss in properties
REACH / RoHS
5
Engineered Grades
10+
Recyclable, properties intact
100%
Recycled Content
USFDA + FSSAI
Migration Cleared
5Engineered Grades
10+Recyclable, no property loss
1500 MPaTensile Modulus
100%Recycled Content
USFDA + FSSAIMigration Pass
ISO 14044LCA Compliant
5Engineered Grades
10+Recyclable, no property loss
1500 MPaTensile Modulus
100%Recycled Content
USFDA + FSSAIMigration Pass
ISO 14044LCA Compliant
Recovered polyolefins. Rebuilt for engineering applications.

VerdiFLX is a family of recycled polyolefin compounds extracted from post-consumer metallised multi-layer plastic (MLP) - chip packets, sachets, chocolate wrappers, and other flexible packaging that conventional recyclers cannot process. The base resin is recovered through Without®'s patented VerdiCycle™ chemo-mechanical process, which separates out all the layers - including aluminium - at 120°C using water-based chemistry. Each grade is then compounded with grade-specific additives, compatibilisers, and (where required) virgin resin to deliver target mechanical and rheological properties - tested against ISO and ASTM standards in NABL-accredited labs.

01

Drop-in

Runs on conventional moulding equipment. No retooling, no new capex for the manufacturing partner. Injection, blow, and extrusion processes unchanged.

02

Physically traceable

Every kilogramme is traceable back to source waste through one vertically integrated facility in Pune, India.

Full technical data per grade.

Headline mechanical properties and applications per grade. Switch tabs to compare across the range. Request the full TDS for any grade and we'll send the complete characteristic set and test methods.

100% recycled injection grade

VerdiFLX B100I

Zero virgin polymer. Built for tough containers, fixtures, and deep-cavity parts.

A fully recycled injection compound with exceptional toughness for its category. Tolerates flex and impact without cracking.

MFI
2.8g/10 min
Elongation
400%at break
Modulus
500MPa
Recycled content100%
Lead time1-2 weeks
Typical applications

Reusable containers, household goods, utility bins, automotive non-load-bearing trims, junction boxes, custom fixtures, jigs, cable routing, modular storage.

100% recycled blow-moulding grade

VerdiFLX B100BM

Zero virgin polymer. The grade behind the world's first shampoo bottle made from chip packets.

A fully recycled blow-moulding compound. Drop-in candidate for applications traditionally reliant on virgin HDPE, LLDPE, or PP. Passes USFDA and FSSAI food-contact migration thresholds (TUV India, Feb 2026).

MFI
0.5g/10 min
Elongation
400%at break
Modulus
600MPa
Recycled content100%
Lead time1-2 weeks
Typical applications

Beauty and personal care bottles (250 ml, 500 ml), cleaners, detergent jugs, cosmetic containers, refill packaging, agricultural and industrial containers, blown film, multilayer sheet, thermoformed trays.

75% recycled blow-moulding grade

VerdiFLX B75BM

Drop-in for HDPE and PP blow-moulded packaging.

A more rigid blow-moulding compound with the squeeze-cycle resilience of HDPE. Compatible with PE and PP recycling streams.

MFI
0.5g/10 min
Elongation
400%at break
Modulus
700MPa
Recycled content75%
Lead time1-2 weeks
Typical applications

Reusable bottles, jugs, cosmetic containers, refill pouches, agricultural chemical jugs, automotive coolant bottles, paint and lubricant pails, transport packaging, blown film bags, extrusion profiles.

Eyewear and rigid consumer goods grade

VerdiFLX B75I

75% recycled. The grade behind the world's first sunglasses made from chip packets.

A stiff yet resilient injection compound. Excellent tensile strength, surface coatable in matte or gloss, REACH and RoHS clean.

MFI
4.5g/10 min
Elongation
100%at break
Modulus
1500MPa
Recycled content75%
Lead time1-2 weeks
Typical applications

Eyewear frames (adult and kids), snap-fit closures, protective gear shells, sports goods, decorative homeware, automotive interior trims, modular storage, hinged components, extrusion profiles, sheets and tubing.

Automotive injection grade

VerdiFLX B50A

50% recycled. Engineered for high-melt-flow, impact-resistant automotive parts.

Compounded for automotive applications demanding high melt flow and tough components. More rigid than B100I, with the impact resistance to absorb shock without cracking.

MFI
13g/10 min
Elongation
150%at break
Modulus
1000MPa
Recycled content50%
Lead time1-2 weeks
Typical applications

Automotive bumper fascias, fender liners, interior trims, underbody shields, mud flaps, splash guards, electrical cable trays, junction boxes, snap-fit and living-hinge components.

Eyewear grade. Matches the frame standards on stiffness. Beats them on flex.

VerdiFLX B75I is the injection grade behind eyewear made from chip packets. Benchmarked against the two materials the eyewear industry actually uses - TR90 nylon and cellulose acetate. It lands in the same stiffness class, then pulls ahead on elongation: frames flex and twist instead of snapping.

Tensile modulus

B75I vs TR90 vs Cellulose Acetate

Cellulose Acetate
~2000 MPa
TR90 nylon
~1500-1600 MPa
VerdiFLX B75I
1500 MPa

Same engineering stiffness class as the eyewear standards. Tested ISO 527-2:2012. Reference values from published TR90 (Grilamid) and cellulose acetate datasheets.

Elongation at break

B75I vs TR90 vs Cellulose Acetate

VerdiFLX B75I
100%
TR90 nylon
slightly flexible
Cellulose Acetate
~10-15%

Cellulose acetate is comparatively brittle (~10-15% elongation). B75I stretches far further before failure. Tested ISO 527-2:2012.

Won't break when twisted or bent. B75I sits in the same stiffness class as TR90 and acetate, but its high elongation means a frame flexes and springs back instead of cracking - the failure mode that kills acetate frames at the hinge and bridge.

Drop-in. No retooling. Standard equipment, standard cycles.

All VerdiFLX grades run on conventional polyolefin processing equipment. The parameters below are starting points - tune to part geometry, machine capability, and cycle-time targets. Sample shipments include grade-specific processing notes.

Injection moulding

B50A · B75I · B100I

  • Drying80°C, 4-8 hrs
  • Melt range190-250°C
  • Optimal melt230°C
  • Mould temp20°C
  • Injection speedLower
  • Holding pressureHigher

B50A's higher MFI suits complex multi-cavity tools. B100I's lower MFI may need increased holding time on thin-wall parts.

Blow moulding

B75BM · B100BM

  • Drying80°C, overnight
  • Melt range170-190°C
  • Mould tempStandard HDPE
  • Process typesInjection & extrusion blow
  • Bottle profiles250 ml, 500 ml validated

Both blow grades validated against drop testing (1.5 m), 500 squeeze cycles, and -10°C to 60°C tolerance. B75BM = more rigid wall. B100BM = 100% recycled content.

Extrusion moulding

B100I · B75I

  • Drying80°C, 4-8 hrs
  • Screw geometryStandard polyolefin
  • Suitable forProfiles, sheet, tubing
  • CompatibleThermoforming, blown film

Standard polyolefin barrel zoning. Specific recommendations supplied with sample shipments. Contact materials engineering for tooling support.

Independently tested. Independently verified.

VerdiFLX has been tested against food-contact migration thresholds, restricted substances, and reprocessability standards by TUV India and other accredited laboratories. Reports available on request under NDA.

Passed

EU REACH SVHC

224 of 224 substances cleared. TUV India.

Passed

RoHS

No detection of restricted heavy metals or flame retardants.

Passed

USFDA 21 CFR 177.1520

Food-contact migration thresholds (B100BM). TUV India, Feb 2026.

Passed

FSSAI migration

Overall migration, heavy metals, DEHP (B100BM). TUV India, Feb 2026.

Achieved

B Corp Certified

Certified 2025. One of 19 certified organisations in India.

Compliant

ISO 14044 LCA

Sphera-validated 2025. Internal update 2026. 13 impact categories.

In Process

GRS / RCS

Recycled content standards. Eligible, certification underway.

Granted

Patents

3 patents granted, 5 published. Process and reactor patents across the VerdiCycle platform.

Passes food-contact migration thresholds

VerdiFLX B100BM has been independently tested to USFDA 21 CFR 177.1520 and FSSAI methods covering overall migration, heavy metals, and DEHP. Test laboratory: TUV India. Test date: February 2026.

All other grades have passed REACH and RoHS. EU REACH SVHC compliance: 224/224 substances cleared.

VerdiFLX passes food-contact migration thresholds at the material level. Final food-contact suitability of any finished product depends on part design, processing conditions, and intended use case. Customers with food-contact applications should confirm compliance for their specific use.
Real recycled molecules. Not a paper claim.

Most "recycled content" in the polymer industry is sold on mass balance: a producer mixes recycled and virgin feedstock, then assigns the recycled share to chosen batches on paper. The molecules in your bag may be virgin. VerdiFLX makes no such trade. The recycled content in a bag of VerdiFLX is physically there - every kilogramme, made under one roof, traceable to the waste it came from.

The industry default

Mass balance accounting

  • Recycled and virgin feedstock mixed at the producer.
  • "Recycled content" assigned to batches on paper, not by what is physically in them.
  • The molecules in your bag may or may not be recycled.
  • Hard to defend in EU CSDDD or UK Modern Slavery Act audits.
Without®'s approach

Physical traceability

  • Every step from waste to pellet happens at one Without® facility in Pune, India.
  • The recycled content in each bag is physically in that bag.
  • Not a credit. Not an allocation. Real material, traceable to source.
  • Verifiable across CSDDD, EcoVadis, and CDP frameworks.

One Roof. Four Steps. Pune, India.

1

Source

Waste-picker collectives and 14+ women-led scrap shops

2

Wash

Shredding and washing of collected feedstock

3

Extract

VerdiCycle™ chemo-mechanical extraction at 120°C

4

Compound

Compounding, pelletisation and quality control

For brands: This is the difference between a sustainability claim that survives an audit and one that does not. Every VerdiFLX product can be traced back to source waste, source workers, and source facility.

Test it on your line. Then decide.

We ship 5 kg sample batches to qualified manufacturing partners and brand R&D teams worldwide. Most enquiries are answered within 48 hours. Samples typically dispatch within 1-2 weeks of confirmation.

What we'll need from you
  • Target application and processing method
  • Estimated annual volume (a range is fine)
  • Geography for shipment
  • Compliance frameworks (FDA, REACH, OEM-specific)

Or reach out direct: rohan@without.live  ·  growth@without.live  ·  +91 91754 70131

VerdiFLX™ is a registered trademark of Without® (by Ashaya). VerdiCycle™ is a patented chemo-mechanical recycling process. Patents granted in India for MLP recycling; additional patents published across the VerdiCycle platform. All test data current as of January 2026. Specifications subject to revision as production batches and certifications evolve - the latest TDS issued on request is always the authoritative source.