Introducing VerdiFLO™: textile-to-textile recycled polyester
Performance-grade recycled polyester yarn, regenerated from post-consumer, torn, dirty and blended textile waste. The streams not even the recyclers want.
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Introducing VerdiFLO™
Mechanical recycling downgrades the fibre. Bottle-to-fibre takes feedstock from a loop that already worked. Mixed fabrics, polycotton blends, garment rejects, soiled rags, are treated as unrecyclable and burned.
We take those streams, return them to monomer, and rebuild. Our first polymerisation reached yarn-grade intrinsic viscosity and was spun into a 3 dpf yarn, and on the second attempt we went finer, spinning a 1 dpf yarn.
Virgin parity
It matches virgin polyester yarn closely enough to run on the same equipment with no process re-tuning, which is normally where a recycled yarn falls down.
| Spun yarn144D/144F DTY, 1 dpf | VirginDope-dyed blue | VerdiFLODope-dyed blue | VirginRaw white | VerdiFLORaw white |
|---|---|---|---|---|
| Denier, D | 143.0 | 142.3 | 141.6 | 141.4 |
| Denier CV, % | 0.21 | 0.28 | 0.45 | 0.42 |
| Breaking strength, gf | 573 | 560 | 623 | 581 |
| Tenacity, g/d | 4.00 | 3.94 | 4.40 | 4.11 |
| Tenacity CV, % | 3.2 | 2.2 | 2.9 | 1.9 |
| Elongation, % | 21.8 | 23.6 | 19.8 | 23.5 |
| Elongation CV, % | 8.9 | 7.0 | 8.2 | 6.1 |
| Dope-dyed blue144D/144F DTY, 1 dpf | Virgin | VerdiFLO |
|---|---|---|
| Denier, D | 143.0 | 142.3 |
| Denier CV, % | 0.21 | 0.28 |
| Breaking strength, gf | 573 | 560 |
| Tenacity, g/d | 4.00 | 3.94 |
| Tenacity CV, % | 3.2 | 2.2 |
| Elongation, % | 21.8 | 23.6 |
| Elongation CV, % | 8.9 | 7.0 |
| Raw white144D/144F DTY, 1 dpf | Virgin | VerdiFLO |
|---|---|---|
| Denier, D | 141.6 | 141.4 |
| Denier CV, % | 0.45 | 0.42 |
| Breaking strength, gf | 623 | 581 |
| Tenacity, g/d | 4.40 | 4.11 |
| Tenacity CV, % | 2.9 | 1.9 |
| Elongation, % | 19.8 | 23.5 |
| Elongation CV, % | 8.2 | 6.1 |
Every property sits comfortably within typical commercial limits for fine-denier DTY, with higher elongation and more uniform strength than virgin in both raw white and dope-dyed 1 dpf yarns.
Spun and proven
During pilots we co-develop the spec to your construction, your hand-feel, and your knit or weave.
Compliance
Three ways to prove your commitment to sustainability.
Where it comes from
At the centre of one of the world's largest textile-waste flows.
Soiled, torn, blended. Polycotton, garment rejects, post-consumer apparel that mechanical recyclers turn away.
Chemo-mechanical, under 150°C, water-based. Followed by a patented purification step with no recrystallisation.
Purified monomer, then polymerised and spun into VerdiFLO, virgin-parity yarn.
The non-polyester residual, compounded into tiles and planks. Nothing is wasted.
Built to be replicated. As your programme grows we add capacity to meet the volume. Plant 1 is the template, not the ceiling.
Covering the VerdiCycle process, the purification step and the material outputs. A defensible supply chain, not just a supplier.
Take a closer look
How we would work together
Your spec, our chemistry, an honest read on fit. No commitment either way.
Yarn in your lab, on your machines, against your standards. Not ours.
A first commercial run, co-developed to your grade.
Committed volume that scales as we build capacity together.
Verified, traceable, accountable
A small number of pilot partners for the first commercial runs in December 2026. Limited LOI commitments available. Your spec, our chemistry, an honest read on fit.
Bring your construction, your hand-feel target and your volumes. We will tell you straight whether this fits, and what it cannot do yet.
Contact Us → I'm InterestedLaunch partner listRegister for the December 2026 runs. Pune, India, worldwide.
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